FABRIC INSPECTION (2024)

FABRIC INSPECTION (1)

Hema Natesan FABRIC INSPECTION (2)

Hema Natesan

Senior Business Development Executive at RSJ Inspection®

Published Jun 27, 2018

DEFINITION:

  • Fabric Inspectionis systematic observation of fabrics to decide whether it meets: Client’s specification in terms of count/construction, color, design, measurement specifications, hand/feel and other specific quality parameters laid down by the clients.
  • This will minimize the quantity of panels or garments rejected for fabric faults, thereby ensuring the quality of the finished goods. Fabric inspection is also considered as pre-production inspection for garments or other textile products.

BENEFITS:

  • The main objective of the inspection is the detection of defects and non-conformance as early as possible in the manufacturing process.
  • Minimizing the time and money wastage by correcting the defective raw materials.
  • Fabrics supplied to customers meet their specifications and standards; thereby they face less customer returns and recalls.
  • Fabric inspection ensures to minimize the rejection of cut panels or rejected garments due to fabric faults.
  • Cutting inspected and approved fabric ensures not only finished garment quality but also reduces rejects, improves efficiency and timely deliveries.

FABRIC INSPECTION SYSTEM:

There are various fabric inspection systems. Some commonly used Inspection systems are

  • 4- Point system.
  • 10-Point System.

4-POINT SYSTEM:

  • The 4-Point System, also called the American Apparel Manufacturers (AAMA) point-grading system for determining fabric quality, is widely used by producers of apparel fabrics
  • The 4-Point System assigns 1, 2, 3 and 4 penalty points according to the size and significance of the defect. No more than 4 penalty points can be assigned for any single defect. Defect can be in either length or width direction, the system remains the same. Only major defects are considered. No penalty points are assigned to minor defects.
  • In this system, one should inspect at least 10 percent of the total rolls in the shipment and make sure to select at least one roll of each color way.
  • Fabric defects are assigned points based on the following:

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10 POINT SYSTEM:

  • Under the Ten-Point System, a piece is graded a "first" if the total penalty points do not exceed the total yardage of the piece. A piece is graded a "second" if the total penalty points exceed the total yardage of the piece.
  • Penalty points are assigned as per the following:

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NOTE:

To know more about this please log in to this details

http://www.rsjqa.com/inspection-services/fabric-inspection

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Rakesh Andhare

Managing Director at Aarkay Techno Consultants Pvt Ltd

3y

Nice information, we have developed our own Touch based Fabric Inspection Data Logger, visit to know more at https://www.atcgroup.co.in/case-studies/

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FABRIC INSPECTION (16)

Ayaz Meer

QC Inspector at RMS

5y

inspection on initial stage is necessary than final stages

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FABRIC INSPECTION (17)

Shoaib Khan

Artistic Group - GM-Group Operation & Processes Quality Assurance at AGI-Denim Lean Manufacturing - Business Excellence - Operational Excellence - New projects Setup - Strategies Management

5y

My expertise process quality assurance

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FABRIC INSPECTION (18)

Inspection during the manufacturing is really important. I'm specialized to perform inspection on valves, forged materials, pressure vessels, boilers.... To ensure the quality it's important to follow the hole manufacturing process.

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FABRIC INSPECTION (2024)

FAQs

How is fabric inspection calculated? ›

Calculation of total points per yard:

yd. = (Total points in roll * 36 * 100)/ (Fabric length in yards * Fabric width in inches) Normally fabric rolls containing 40 points per 100 square yards are acceptable. So, defect is accepted.

What is the fabric answer? ›

Fabric is cloth or other material produced by weaving together cotton, nylon, wool, silk, or other threads. Fabrics are used for making things such as clothes, curtains, and sheets.

Is fabric inspection done in suitable and safe environment with enough ventilation and proper lighting? ›

Fabric inspection is done in suitable and safe environment with enough ventilation and proper lighting. Fabric passing through the inspection frame must be between 45 – 60 degree angles to inspector and must be done on appropriate Cool White light above viewing area. Back light can be used as and when needed.

How do you calculate fabric count? ›

The construction of cloth is usually designated by a combination of figures such as 100x60. This means 100 ends per inch and 60 picks per inch. Fabric count is also expressed in the same manner as 100x60. The result should be read as one hundred by sixty, not as 6000.

What are the three main types of fabric? ›

The three main types of fabric are natural fibers (such as cotton, wool, and silk), synthetic fibers (like polyester, nylon, and acrylic), and blended fibers, which combine both natural and synthetic materials.

What is fabric measurement? ›

The fabric measurements you will probably deal with most often are the units of measurement fabric is sold in. Most commonly this is linear yards (or meters in metric-using countries). Note that this is linear yards, not square yards.

Is leather considered a fabric? ›

Leather is a natural fabric made using tanned animal skin. Believed to be the first fabric crafted with human hands, leather has evolved significantly over the millennia.

How is fabric inspected and tested? ›

Trained inspectors carefully examine the fabric for various defects, such as stains, holes, color variations, weave irregularities, and printing errors. The fabric is inspected under appropriate lighting conditions to ensure accurate assessment.

How to identify 100% cotton? ›

Cotton has super absorbency. Test the material by putting some drops of water on its surface. If the water is quick absorbed, the fabric is probably made from cotton. Synthetic fabric have a tendency to repel water.

What is fabric inspection system? ›

Fabric inspection, also known as fabric checking, is a systematic fabric evaluation in which defects are identified. Fabric inspection helps understand quality in terms of color, density, weight, printing, measurement, and other quality criteria prior to garment production.

Why is fabric inspection necessary? ›

Fabric inspection helps understand quality in terms of colour, density, weight, printing, measurement and other quality criteria prior to the garment production. We are covering some of the basic things about fabric inspection so you can get practical tips on this, whether you are a merchandiser or a garment supplier.

What is the grading system of fabric inspection? ›

The Four-Point System

Assign 4 points to each linear meter or yard of fabric where the useable width is less than the minimum specified. Assign 4 points to each seam or other full width defect or seam if applicable. Calculate the total number of points expressed in points per 100 square yards or 100 square meters.

How is fabric measured to be sold? ›

Most fabric today is sold by the linear yard. One linear yard is 36" long and the width varies based on the roll of fabric. Our material is 54" wide. Here is a helpful chart to help you quickly convert linear yards into inches and feet.

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