DEFINITION:
- Fabric Inspectionis systematic observation of fabrics to decide whether it meets: Client’s specification in terms of count/construction, color, design, measurement specifications, hand/feel and other specific quality parameters laid down by the clients.
- This will minimize the quantity of panels or garments rejected for fabric faults, thereby ensuring the quality of the finished goods. Fabric inspection is also considered as pre-production inspection for garments or other textile products.
BENEFITS:
- The main objective of the inspection is the detection of defects and non-conformance as early as possible in the manufacturing process.
- Minimizing the time and money wastage by correcting the defective raw materials.
- Fabrics supplied to customers meet their specifications and standards; thereby they face less customer returns and recalls.
- Fabric inspection ensures to minimize the rejection of cut panels or rejected garments due to fabric faults.
- Cutting inspected and approved fabric ensures not only finished garment quality but also reduces rejects, improves efficiency and timely deliveries.
FABRIC INSPECTION SYSTEM:
There are various fabric inspection systems. Some commonly used Inspection systems are
- 4- Point system.
- 10-Point System.
4-POINT SYSTEM:
- The 4-Point System, also called the American Apparel Manufacturers (AAMA) point-grading system for determining fabric quality, is widely used by producers of apparel fabrics
- The 4-Point System assigns 1, 2, 3 and 4 penalty points according to the size and significance of the defect. No more than 4 penalty points can be assigned for any single defect. Defect can be in either length or width direction, the system remains the same. Only major defects are considered. No penalty points are assigned to minor defects.
- In this system, one should inspect at least 10 percent of the total rolls in the shipment and make sure to select at least one roll of each color way.
- Fabric defects are assigned points based on the following:
10 POINT SYSTEM:
- Under the Ten-Point System, a piece is graded a "first" if the total penalty points do not exceed the total yardage of the piece. A piece is graded a "second" if the total penalty points exceed the total yardage of the piece.
- Penalty points are assigned as per the following:
NOTE:
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http://www.rsjqa.com/inspection-services/fabric-inspection
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Quality Control Professional | Knit, Woven, Sweater, Home Textile & Shoe
2y
Very important post....many thanks
Nice information, we have developed our own Touch based Fabric Inspection Data Logger, visit to know more at https://www.atcgroup.co.in/case-studies/
inspection on initial stage is necessary than final stages
Artistic Group - GM-Group Operation & Processes Quality Assurance at AGI-Denim Lean Manufacturing - Business Excellence - Operational Excellence - New projects Setup - Strategies Management
5y
My expertise process quality assurance
Quality Consultant
5y
Inspection during the manufacturing is really important. I'm specialized to perform inspection on valves, forged materials, pressure vessels, boilers.... To ensure the quality it's important to follow the hole manufacturing process.
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